THE CRAFT

From raw aluminum to precision-engineered protection,
every Vault Carry is a testament to American manufacturing.

STEP 1

MATERIAL SELECTION

Every Vault Carry begins with aerospace-grade 6061-T6 aluminum. This isn't your average aluminum—it's the same alloy used in aircraft structures, chosen for its exceptional strength-to-weight ratio.

We source our aluminum from certified American suppliers, ensuring material traceability and consistent quality. Each billet is inspected before machining begins.

6061-T6 SPECIFICATIONS:

  • Tensile Strength: 45,000 PSI
  • Excellent corrosion resistance
  • Superior machinability
  • Lightweight: 2.4 oz finished weight
Raw aluminum stock
CNC Machining Process
STEP 2

PRECISION CNC MACHINING

Using state-of-the-art CNC (Computer Numerical Control) mills, we transform solid aluminum blocks into perfectly contoured containers. Every cut is programmed to tolerances of ±0.001 inches—about the width of a human hair.

The machining process takes approximately 45 minutes per unit, with multiple tool changes and operations. We use flood coolant to maintain precise temperatures and ensure the smoothest possible finish.

MACHINING OPERATIONS:

  • Face milling for parallel surfaces
  • Contouring for internal pocket
  • Threading for lid mechanism
  • Edge finishing for smooth handling
STEP 3

SURFACE FINISHING

After machining, each unit receives its final surface treatment. Whether brushed, anodized, or polished, this step transforms the raw machined surface into a beautiful, durable finish.

Brushed finish units are hand-finished with 600-grit abrasive, creating the signature directional grain pattern.

Anodized black units undergo Type III hard anodizing, a chemical process that creates an incredibly hard, corrosion-resistant surface layer.

Polished units are hand-polished through multiple stages, ending with a mirror-like chrome appearance.

Finished units
Quality inspection
STEP 4

QUALITY CONTROL

Every single Vault Carry is individually inspected before shipping. We check dimensions, surface finish quality, fit with actual Zyn containers, and overall craftsmanship.

Units that don't meet our standards are set aside for rework or recycling. We maintain a rejection rate of less than 2%, but we never compromise on quality.

INSPECTION CHECKLIST:

  • Dimensional accuracy (caliper measurement)
  • Surface finish quality (visual inspection)
  • Perfect fit test with Zyn container
  • No sharp edges or burrs
  • Final weight verification

WHY THIS MATTERS

Why CNC Machining?

CNC machining from solid billets (as opposed to casting or stamping) produces parts with superior strength, dimensional accuracy, and surface finish. There are no porosity issues, no weak points from molds, and incredible consistency from unit to unit.

Yes, it's more expensive and time-consuming. But the result is a product that will outlast you.

Why 6061-T6 Aluminum?

We chose 6061-T6 for its perfect balance of strength, weight, corrosion resistance, and machinability. It's strong enough to protect your pouches from crushing, light enough to carry comfortably, and will never rust.

The T6 heat treatment gives it 2x the strength of untreated aluminum while maintaining excellent ductility.

CUSTOM LASER ENGRAVING

Make it yours. We offer precision laser engraving to personalize your Vault Carry with logos, state outlines, names, or custom artwork.

Gadsden Flag engraving on red anodized
Don't Tread On Me engraving on black anodized
Idaho state outline engraving
Broncos logo engraving on blue anodized
Salty fishing engraving on black anodized
Custom character engraving
California state outline engraving
Nevada state outline engraving
🇺🇸

PROUDLY MADE IN AMERICA

Every Vault Carry is designed, machined, finished, and inspected in the United States. We support American manufacturing, American workers, and American craftsmanship.

When you buy a Vault Carry, you're not just getting a premium product—you're supporting the continuation of skilled trades and domestic manufacturing in this country.

EXPERIENCE THE DIFFERENCE

See the craftsmanship for yourself. Each unit tells a story of precision, quality, and American manufacturing excellence.

SHOP NOW